The first step in any pallet rack repair process is a properly executed survey. A proper rack repair survey will identify the pallet rack components that show visible signs of pallet rack damage or distress and are ranked according to severity.
These surveys must be performed by a qualified and properly trained pallet rack professional who is skilled in pallet rack damage inspection and repair solutions. An accurate rack repair survey will include detailed information such as:
- Identify the location of the pallet rack damage
- Record visible rack damage
- Select the correct repair solution
In most cases, we can classify all pallet rack damage in one of the three levels of severity as follows:
LEVEL 1
- Critical/severe pallet rack damage – Immediate action required
- Significant deformations greater than ½”
- Missing or broken components
- Broken welds or torn metal
- Original capacity has been severely compromised
LEVEL 2
- Moderate rack damage – Additional attention recommended
- General deformations up to ½”
- Slightly bent or twisted components
- Original capacity has been compromised
LEVEL 3
- Light rack damage – Observation recommended
- Cosmetic and light surface damage
- Keep under observation for worsening condition
- No immediate action required